handcrimptoolforslipon female crimpterminals docno:ats6382382hm releasedate:101910 uncontrolledcopy page1of6 revision:a revisiondate:101910 insulation crimp seenote brush striplength benddown conductor crimpheight cutoff tab seam bellmouth w ire rolling bend up twist applicationtooling specificationsheet modularcrimphead orderno.638238270 handcrimptool orderno.638238200 features % afullcycleratchetinghandtoolensurescomplete crimps % ergonomicallydesignedsofthandles % preciselydesignedcrimpingprofileswithsimpleco ntactpositioning % easyhandlingduetooutstandingforceratio % modularcrimpheadisremovableandcanbeuseint heairpoweredtoolorderno.638160100, accompaniedbyairpoweredcrimpadapter(orderno. 638160700). % canalsobeusedinthebatterypoweredtoolorder no.638160200(110v)or638160250(220v) accompaniedbybatterypoweredcrimpadapter(order no.638160600). scope products :sliponfemalecrimpterminals, 2022awg,0.300.50mm 2 wires. terminalseriesno. terminal orderno. wiresizeandtype insulationdiameter striplength awg mm2 type mm in. mm in. 35430 354301700 20 ul1015,ul1007 1.702.60 .067.102 5.005.40 .197.213 22 ul1015,ul1007 1.502.50 .059.098 0.50 avs,avss 1.602.10 .063.083 0.30 avs,avss 1.401.90 .055.075 insulationcrimptomeetipc/whmaa620class2co mpliance. terminalwillaccommodatetheul1015,ul1007anda vs,avsswires. customertocutoffterminalfromreel:0.50mm(.02 0)maximumcutofftab. definitionofterms type 4a
handcrimptoolforslipon female crimpterminals docno:ats6382382hm releasedate:101910 uncontrolledcopy page2of6 revision:a revisiondate:101910 insulationcrimpnote : duetotheterminalsinsulationgripdesignand/or insulationdiameterrange,thistoolusesoverlap formgeometryintheinsulationpunch.thisproduce s anoverlapinsulationcrimp(a620Ccompliant).whi le theinsulationpunchprofilemayappearlopsided, thisisanormalconditionforthistool.seefigur eto theright.(sometoolswithmultiplecrimppockets may nothavetheoverlapprofileonallpockets). crimpspecifications: terminalseriesno. bellmouth conductorbrush mm in. mm in. 35430 0.300.60 .012.024 0.300.80 .012.032 terminalseriesno. bendupbenddown twistroll seam seamshallnotbeopen andnowireallowedout ofthecrimpingarea degree degree 35430 3 3 3 5 aftercrimping,theconductorprofileshouldmeasur ethefollowing. terminal seriesno. wiresize conductorcrimp pullforce minimum profile height width awg mm 2 mm in. mm in. n lb. 20awg /0.50mm2 22awg /0.30mm2 35430 20 1.641.74 .065.069 2.102.30 .083.091 88.2 19.8 x 22 1.561.66 .061.065 2.102.30 .083.091 58.8 13.2 x 0.50 1.641.74 .065.069 2.102.30 .083.091 88.2 19.8 x 0.30 1.561.66 .061.065 2.102.30 .083.091 58.8 13.2 x terminalseriesno. wiresize insulationcrimp height(max) width awg mm 2 mm in. mm in. 35430 20 2.70 .106 3.103.30 .122.130 22 2.60 .102 3.103.30 .122.130 0.50 2.70 .106 3.103.30 .122.130 0.30 2.60 .102 3.103.30 .122.130 t tt t toolqualificationnotes: 1. pullforceshouldbemeasuredwithnoinfluencefro mtheinsulationcrimp. 2. theabovespecificationsareguidelinestoanoptim umcrimp. overlap insulation crimp overlapformgeometry anvil punch wire
handcrimptoolforslipon female crimpterminals docno:ats6382382hm releasedate:101910 uncontrolledcopy page3of6 revision:a revisiondate:101910 figure2 wire terminal locator insulation punch insulation anvil wirestop blade conductor anvil conductor punch wire insulation punch terminal wirestopblade figure1 operation openthetoolbysqueezingthehandlestogether,at theendoftheclosingstroke,theratchetmechani smwill releasethehandles,andthehandtoolwillspring open. crimpingterminals 1. placetheterminalintothecorrectdieprofileunt iltheterminalstoppedbythelocator. 2. bringthewirestopbladedown;makesurethewire stoplocatedbehindtheconductorgrip. 3. placeaprestripedwireintotheterminaluntilth eendofwiretouchingthewirestop.seefigure2 . 4. closethetooluntiltheratchetreleases,thetool handleswillthenspringopen. 5. carefullyremovethecrimpedterminal. note: thetamperproofratchetactionwillnotreleaset hetooluntilithasbeenfullyclosed. maintenance itisrecommendedthateachoperatorofthetoolbe madeawareof,andresponsiblefor,thefollowing maintenancesteps: 1. removedust,moisture,andothercontaminantswith acleanbrush,orsoft,lintfreecloth. 2. donotuseanyabrasivematerialsthatcoulddamage thetool. 3. makecertainallpins;pivotpointsandbearingsur facesareprotectedwithathincoatofhighqualit ymachine oil.donotoilexcessively.thetoolwasenginee redfordurabilitybutlikeanyotherequipmentit needs cleaningandlubricationforamaximumservicelife oftroublefreecrimping.lightoil(suchas30w eight automotiveoil)usedattheoilpoints,every5,000 crimpsor3months,willsignificantlyenhancethe toollife. 4. wipeexcessoilfromhandtool,particularlyfromc rimpingarea.oiltransferredfromthecrimpingar eaonto certainterminationsmayaffecttheelectricalchar acteristicsofanapplication. 5. whentoolisnotinuse,keepthehandlesclosedto preventobjectsfrombecominglodgedinthecrimpi ngdies, andstorethetoolinaclean,dryarea.
handcrimptoolforslipon female crimpterminals docno:ats6382382hm releasedate:101910 uncontrolledcopy page4of6 revision:a revisiondate:101910 miscrimpsorjams shouldthistooleverbecomestuckorjammedinap artiallyclosedposition, donot forcethehandles openor closed .thetoolwillopeneasilybyliftingtheratchet releaselever.seefigure6. warranty thistoolisforelectricalterminalcrimpingpurpo sesonly.thistoolismadeofthebestqualityma terials.allvital componentsarelonglifetested.alltoolsarewar rantedtobefreeofmanufacturingdefectsforape riodof30 days.shouldsuchadefectoccur,wewillrepairo rexchangethetoolfreeofcharge.thisrepairor exchangewill notbeapplicabletoaltered,misused,ordamagedt ools.thistoolisdesignedforhanduseonly.an yclamping, fixturing,oruseofhandleextensionsvoidsthisw arranty. caution: repetitiveuseofthistoolshouldbeavoided. cautions: 1. manuallypoweredhandtoolsareintendedforlowvo lumeorfieldrepair.thistoolis not intendedfor productionuse.repetitiveuseofthistoolshould beavoided. 2. insulatedrubberhandlesarenotprotectionagainst electricalshock. 3. weareyeprotectionatalltimes. 4. useonlythemolexterminalsspecifiedforcrimping withthistool. notes: 1. thistoolshouldonlybeusedfortheterminalsand wiregaugesspecifiedonthissheet. 2. thistoolisnotadjustableforcrimpheight;howev ercrimpforceisadjustable(seeinstructionsabov e). variationsintools,terminals,wirestrandingand insulationtypesmayaffectcrimpheight. 3. thistoolisintendedforstandardconductorsizes. itmaynotgiveagoodinsulationcrimpsupportf orall insulationsizes. 4. molexdoesnotrepairhandtools(seewarrantyabov e).thereplacementpartslistedaretheonlypart s availableforrepair.ifthehandlesorcrimptool ingisdamagedorworn,anewtoolmustbepurchase d. 5. pullforceshouldbeusedasthefinalcriteriafor anacceptablecrimp.pullforceismeasuredwith no influencefromtheinsulationcrimp.theinsulatio nshouldbestrippedlong(1/2in.)sotheinsulati ongrips ontheterminaldonotgripthewireinsulationor theconductor.refertomolexqualitycrimping handbook638000029foradditionalinformationonc rimpingandcrimptesting. 6. molexdoesnotcertifycrimphandtools. caution :molexcrimpspecificationsarevalidonlywhenu sedwithmolexterminalsandtooling.
handcrimptoolforslipon female crimpterminals docno:ats6382382hm releasedate:101910 uncontrolledcopy page5of6 revision:a revisiondate:101910 modular crimp head battery power crimp adapter locking pins lockingpins battery powered tool air power tool modular crimphead locking pins locking pins air power crimp adapter applicationsforthemodularcrimphead warning : never operate,service,install,oradjustthismodularc rimpheadwithoutproperinstruction andwithoutfirstreadingandunderstandingtheins tructionsinthepropermanualorspecificationshe et. seechartbelowforthecorrectmanualorspecifica tionsheet. warning : never installtoolingorservicethistoolwhileitisin toanypowersource.disconnectthe powerbyunpluggingorturnofftheactuatorfromi tspowersource. caution: keepfingersawayfromthecrimpingareawhenopera tingthistool.itmaycausesevereinjury. caution: wearsafetyglasseswhenoperatingorservingthis tool. thechartbelowshowsallapplicationsforthismod ularcrimphead. modularcrimphead orderno. tool orderno. tool description adapter orderno. adapter description figure no. 638238270 638160000 handcrimpframe(short) n/a n/a 3 638160050 handcrimpframe(long) n/a n/a 3 638160200 batterypowertool(110v) 638160600 batterypowercrimpadapter 4 638160250 batterypowertool(220v) 638160600 batterypowercrimpadapter 4 638160100 airpowertool 638160700 airpowercrimpadapter 5 applicationsforthemodularcrimphead handcrimptool batterypoweredtool airpoweredto ol figure3 figure4 figure5 mo dular crimp head locking pins handcrimp framelong orshort
handcrimptoolforslipon female crimpterminals docno:ats6382382hm releasedate:101910 uncontrolledcopy page6of6 revision:a revisiondate:101910 ratchet releaselever handle spring crimping spring(2) 3 6 4 figure6 m4x14mm longbhcs 2 5 1 partslist handcrimptool638238200 item ordernumber description quantity 1 638238270 modularcrimphead 1(ref) 2 638160050 handcrimpframe(long) 1(ref) 3 638238275 locator 1 4 638160001 lockingpin 2 5 636000525 handlespring 1 6 636000520 crimpingspring 2 http://www.molex.com
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